Customization: | Available |
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After-sales Service: | Yes |
Warranty: | 1year |
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Introducing the JQM Series Pulse-Jet Baghouse Dust Collector, a masterful fusion of U.S. Fuller Company technology and German engineering innovation, meticulously tailored to meet the challenges of Chinese industrial landscapes. This cutting-edge system marries the efficiency of compartmentalized reverse-air cleaning with the robust prowess of pulse-jet cleaning mechanisms. It triumphantly resolves the typical constraints encountered in conventional systems, such as the limited cleaning energy in reverse-air systems and the interference during simultaneous filtering and cleaning in pulse-jet systems.
Industrial Applications:
This versatile solution caters to a wide spectrum of industries including foundries, metallurgy, machinery, power generation, building materials, mining, cement, and chemical processing.
High Dust Concentration Handling
Capable of managing dust loads up to an impressive 1,000 g/Nm³, exemplified by systems such as the O-Sepa classifier, without the necessity for pre-separation equipment.
Offline Compartmentalized Cleaning
Ingeniously designed to eliminate dust re-entrainment challenges during cleaning cycles, ensuring steadfast operation without any interruptions or downtime.
Self-Sealing Filter Bag Technology
This advanced technology guarantees an airtight seal between the filter bags and the housing, propelling operational efficiency to an outstanding rate of 99.98%.
Modular Chamber Design
Engineered to significantly reduce localized pressure drop, this design also simplifies the installation process of filter bags, enhancing overall system performance.
Dual-Diaphragm Solenoid Valves
These precision-engineered valves deliver unmatched control with a remarkable lifespan exceeding 500,000 cycles and an ultra-fast response time of less than 0.1 seconds.
Microporous Membrane Composite Filter Media
Designed to boost filtration velocity by an impressive 35%, this media adeptly prevents clogging caused by moisture and withstands the rigor of high-humidity gases, as seen in environments like cement kilns.
A. Filtration Process
Dust-laden gas streams in through the specially designed inlet duct
Coarse particles naturally settle in the hopper through inertia
The gas flows through the filter bags, with dust particles being retained on the exterior surfaces
The purified gas seamlessly exits through the outlet
B. Cleaning Sequence
Isolation of the target compartment is achieved by closing the poppet valve
A precise injection of compressed air (ranging from 0.3 to 0.7 MPa) is delivered in rapid 0.1-second pulses
Dust is effectively dislodged and directed into the hopper
The compartment smoothly resumes its operation
*Cycle time is adjustable, ranging from 5 to 30 minutes*
C. Dust Discharge
Accumulated dust is efficiently evacuated through the system using:
Standard rotary airlock valves for precise discharge
Screw conveyors for high-capacity systems, ensuring expedient removal of collected dust
1. In which industries is your powder separator applicable?
Our dynamic powder separator is widely used in cement plants, aggregate production lines, mining grinding systems and fly ash sorting industries, and is suitable for the efficient classification of various powder materials.
2. Can you customize the equipment according to the customer's requirements?
Ok. We have a professional engineering design team that can provide personalized customization based on customers' raw materials, production capacity and site layout, and offer a complete set of system solutions.
3. How effective is the energy-saving effect of your equipment?
Our equipment has undergone pneumatic optimization design, which can reduce the unit power consumption to less than 20 kilowatt-hours per ton of cement, saving 15% to 30% energy compared with traditional systems.
4. Do you offer installation and commissioning services?
Provided. We can dispatch professional technical engineers to the customer's site for equipment installation, commissioning and operation training to ensure the efficient operation of the system.
5. How long is the delivery cycle generally?
The delivery time for regular model equipment is 20 to 30 days. For customized projects, it will be confirmed separately based on the complexity of the project. We will provide detailed production plans and progress tracking.
6. What are the key advantages of your equipment?
Our powder separator features high powder selection accuracy (over 92%), adjustability and controllability, low energy consumption, and strong system stability. It is particularly suitable for production lines that require precise control of fineness.
7. Do you support exports? What certifications can be provided?
Support exports. We have rich international export experience and can provide certification documents such as CE, ISO 9001, customs and commodity inspection, etc., to assist customers in smooth customs clearance.
8. Could you provide samples, cases or process plans for reference?
Sure. We can provid