| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1year |
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Introducing the state-of-the-art JQM Series Pulse-Jet Baghouse Dust Collector, a fusion of cutting-edge technology from the esteemed U.S. Fuller Company and renowned German engineering tailored perfectly for Chinese industrial landscapes. This revolutionary dust extraction system boasts high efficiency, expertly blending compartmentalized reverse-air cleaning with the robust pulse-jet cleaning mechanism. It elegantly addresses the traditional challenges of limited cleaning energy in reverse-air systems and the simultaneous filtering and cleaning interference seen in pulse-jet systems, setting new benchmarks in industrial dust control.
Industrial Applications:
This versatile system caters to diverse industries including foundries, metallurgy, machinery, power generation, building materials, mining, cement, and chemical processing, providing unparalleled dust control solutions.
High Dust Concentration Handling
Designed to handle extreme dust loads up to an impressive 1,000 g/Nm³, such as those in O-Sepa classifier systems, all without the need for pre-separation equipment, ensuring seamless operations.
Offline Compartmentalized Cleaning
Innovatively eliminates dust re-entrainment during cleaning cycles, allowing for uninterrupted continuous operation, ensuring zero downtime and optimal productivity.
Self-Sealing Filter Bag Technology
This advanced technology guarantees an airtight seal between the bags and housing, significantly boosting overall efficiency to an outstanding 99.98%, ensuring optimal performance.
Modular Chamber Design
The intelligent modular chamber design minimizes localized pressure drop and simplifies the bag installation process, enhancing operational efficiency.
Dual-Diaphragm Solenoid Valves
These high-precision valves offer unparalleled control with a lifespan exceeding 500,000 cycles and a remarkable response time of less than 0.1 seconds.
Microporous Membrane Composite Filter Media
Innovative filter media that increase filtration velocity by an impressive 35%, prevents moisture-induced clogging, and withstands the rigors of high-humidity gases, such as those found in cement kilns.
A. Filtration Process
The process begins as dust-laden gas is efficiently directed into the system through the inlet duct.
Within the system, coarse particles are expertly settled into the hopper via inertia.
The gas permeates through the filter bags, ensuring that dust is expertly retained on the external surfaces.
Finally, the purified clean gas exits efficiently through the outlet, completing the filtration process.
B. Cleaning Sequence
During cleaning, the target compartment is isolated as the poppet valve closes, ensuring precise operation.
Compressed air is then injected in rapid 0.1-second pulses at 0.3-0.7 MPa, effectively dislodging dust.
Dislodged dust is collected into the hopper, ready for discharge.
Once clean, the compartment seamlessly resumes operation, maximizing system productivity.
*Note: Cycle time is adjustable between 5 to 30 minutes to suit operational demands.*
C. Dust Discharge
Accumulated dust is efficiently evacuated using cutting-edge methods:
The system offers standard rotary airlock valves for secure dust discharge.
For high-capacity systems, robust screw conveyors are utilized, ensuring efficient dust handling.
1. In which industries is your powder separator applicable?
Our dynamic powder separator is widely used in cement plants, aggregate production lines, mining grinding systems and fly ash sorting industries, and is suitable for the efficient classification of various powder materials.
2. Can you customize the equipment according to the customer's requirements?
Ok. We have a professional engineering design team that can provide personalized customization based on customers' raw materials, production capacity and site layout, and offer a complete set of system solutions.
3. How effective is the energy-saving effect of your equipment?
Our equipment has undergone pneumatic optimization design, which can reduce the unit power consumption to less than 20 kilowatt-hours per ton of cement, saving 15% to 30% energy compared with traditional systems.
4. Do you offer installation and commissioning services?
Provided. We can dispatch professional technical engineers to the customer's site for equipment installation, commissioning and operation training to ensure the efficient operation of the system.
5. How long is the delivery cycle generally?
The delivery time for regular model equipment is 20 to 30 days. For customized projects, it will be confirmed separately based on the complexity of the project. We will provide detailed production plans and progress tracking.
6. What are the key advantages of your equipment?
Our powder separator features high powder selection accuracy (over 92%), adjustability and controllability, low energy consumption, and strong system stability. It is particularly suitable for production lines that require precise control of fineness.
7. Do you support exports? What certifications can be provided?
Support exports. We have rich international export experience and can provide certification documents such as CE, ISO 9001, customs and commodity inspection, etc., to assist customers in smooth customs clearance.
8. Could you provide samples, cases or process plans for reference?
Sure. We can provid
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