| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1year |
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Introducing the JQM Series Pulse-Jet Baghouse Dust Collector, a marvel of industrial ingenuity that fuses the best of U.S. Fuller Company technology with cutting-edge German engineering, specifically designed for the rigorous demands of Chinese industries. This high-performance solution adeptly combines the strengths of compartmentalized reverse-air cleaning and pulse-jet cleaning mechanisms. It masterfully addresses the challenges faced by traditional systems, such as insufficient cleaning energy in reverse-air systems and the disruptive filtering/cleaning overlap in pulse-jet systems, ensuring unmatched efficiency and effectiveness.
Industrial Applications:
Our versatile system is an indispensable asset across a wide range of industries, including foundries, metallurgy, machinery, power generation, building materials, mining, cement, and chemical processing. Its flexibility and adaptability make it a critical component in diverse industrial processes.
High Dust Concentration Handling
Engineered to tackle extreme dust loads up to 1,000 g/Nm³, this system effortlessly manages environments like O-Sepa classifier systems, all without the need for pre-separation equipment, simplifying operations and reducing costs.
Offline Compartmentalized Cleaning
Experience uninterrupted productivity with our offline compartmentalized cleaning feature. It completely prevents dust re-entrainment during cleaning cycles, ensuring seamless, continuous operation without any costly downtime.
Self-Sealing Filter Bag Technology
Our innovative self-sealing filter bag technology guarantees an airtight seal between bags and housing, dramatically enhancing filtration efficiency to an impressive 99.98%, setting new standards in dust collection.
Modular Chamber Design
Our modular chamber design is a game-changer, significantly reducing localized pressure drops and facilitating effortless bag installation, thereby streamlining maintenance processes.
Dual-Diaphragm Solenoid Valves
Experience unparalleled precision with our dual-diaphragm solenoid valves, boasting a remarkable lifespan of over 500,000 cycles and a lightning-fast response time of less than 0.1 seconds.
Microporous Membrane Composite Filter Media
Our state-of-the-art microporous membrane composite filter media elevates filtration velocity by an impressive 35%, effectively averts moisture-induced clogging, and withstands the challenges of high-humidity gases like those in cement kiln operations.
A. Filtration Process
The filtration process begins as dust-laden gas enters through the inlet duct, harnessing the power of efficient design.
Through the force of inertia, coarse particles are expertly separated and settle in the hopper, ensuring optimal performance.
The gas seamlessly permeates the filter bags, with dust being skillfully retained externally, guaranteeing clean air.
Finally, the purified gas makes its exit via the outlet, completing the cycle.
B. Cleaning Sequence
During the cleaning sequence, the target compartment is expertly isolated as the poppet valve closes, ensuring precision.
A brief pulse of compressed air, ranging from 0.3-0.7 MPa, is injected in 0.1-second bursts, dislodging the dust efficiently.
The dislodged dust falls into the hopper, ready for removal, as the compartment seamlessly resumes its operation.
With an adjustable cycle time of 5-30 minutes, the process is tailored to your specific needs.
*Cycle time: 5-30 min (adjustable)*
C. Dust Discharge
For dust discharge, accumulated dust is efficiently evacuated using:
Rotary airlock valves as a standard option, ensuring smooth and consistent dust removal.
For high-capacity systems, screw conveyors provide an enhanced solution, capable of handling larger volumes with ease.
1. In which industries is your powder separator applicable?
Our dynamic powder separator is widely used in cement plants, aggregate production lines, mining grinding systems and fly ash sorting industries, and is suitable for the efficient classification of various powder materials.
2. Can you customize the equipment according to the customer's requirements?
Ok. We have a professional engineering design team that can provide personalized customization based on customers' raw materials, production capacity and site layout, and offer a complete set of system solutions.
3. How effective is the energy-saving effect of your equipment?
Our equipment has undergone pneumatic optimization design, which can reduce the unit power consumption to less than 20 kilowatt-hours per ton of cement, saving 15% to 30% energy compared with traditional systems.
4. Do you offer installation and commissioning services?
Provided. We can dispatch professional technical engineers to the customer's site for equipment installation, commissioning and operation training to ensure the efficient operation of the system.
5. How long is the delivery cycle generally?
The delivery time for regular model equipment is 20 to 30 days. For customized projects, it will be confirmed separately based on the complexity of the project. We will provide detailed production plans and progress tracking.
6. What are the key advantages of your equipment?
Our powder separator features high powder selection accuracy (over 92%), adjustability and controllability, low energy consumption, and strong system stability. It is particularly suitable for production lines that require precise control of fineness.
7. Do you support exports? What certifications can be provided?
Support exports. We have rich international export experience and can provide certification documents such as CE, ISO 9001, customs and commodity inspection, etc., to assist customers in smooth customs clearance.
8. Could you provide samples, cases or process plans for reference?
Sure. We can provid
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